teardrop.cpp

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/*
 * This program source code file is part of KiCad, a free EDA CAD application.
 *
 * Copyright (C) 2021 Jean-Pierre Charras, jp.charras at wanadoo.fr
 * Copyright The KiCad Developers, see AUTHORS.txt for contributors.
 *
 * This program is free software; you can redistribute it and/or
 * modify it under the terms of the GNU General Public License
 * as published by the Free Software Foundation; either version 2
 * of the License, or (at your option) any later version.
 *
 * This program is distributed in the hope that it will be useful,
 * but WITHOUT ANY WARRANTY; without even the implied warranty of
 * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
 * GNU General Public License for more details.
 *
 * You should have received a copy of the GNU General Public License
 * along with this program.  If not, see <https://www.gnu.org/licenses/>.
 */
 
#include "teardrop/teardrop.h"
 
#include <confirm.h>
 
#include <board_design_settings.h>
#include <pcb_track.h>
#include <pad.h>
#include <zone_filler.h>
#include <board_commit.h>
 
#include <connectivity/connectivity_data.h>
#include <drc/drc_rtree.h>
#include <geometry/shape_line_chain.h>
#include <convert_basic_shapes_to_polygon.h>
#include <bezier_curves.h>
 
#include <wx/log.h>
 
// The first priority level of a teardrop area (arbitrary value)
#define MAGIC_TEARDROP_ZONE_ID 30000
 
 
TEARDROP_MANAGER::TEARDROP_MANAGER( BOARD* aBoard, TOOL_MANAGER* aToolManager ) :
        m_board( aBoard ),
        m_toolManager( aToolManager )
{
    m_prmsList = m_board->GetDesignSettings().GetTeadropParamsList();
    m_tolerance = 0;
}
 
 
ZONE* TEARDROP_MANAGER::createTeardrop( TEARDROP_VARIANT aTeardropVariant,
                                        std::vector<VECTOR2I>& aPoints, PCB_TRACK* aTrack,
                                        BOARD_ITEM* aCandidate ) const
{
    ZONE* teardrop = new ZONE( m_board );
 
    // Create a deterministic UUID from the track and candidate UUIDs so that teardrops
    // maintain stable ordering in the output file across save/load cycles.
    teardrop->SetUuidDirect( KIID::Combine( aTrack->m_Uuid, aCandidate->m_Uuid ) );
 
    // teardrop settings are the last zone settings used by a zone dialog.
    // override them by default.
    ZONE_SETTINGS::GetDefaultSettings().ExportSetting( *teardrop, false );
 
    // Add zone properties (priority will be fixed later)
    teardrop->SetTeardropAreaType( aTeardropVariant == TD_TYPE_PADVIA ? TEARDROP_TYPE::TD_VIAPAD
                                                                      : TEARDROP_TYPE::TD_TRACKEND );
    teardrop->SetLayer( aTrack->GetLayer() );
    teardrop->SetNetCode( aTrack->GetNetCode(), /* aNoAssert */ true );
    teardrop->SetLocalClearance( 0 );
    teardrop->SetMinThickness( pcbIUScale.mmToIU( 0.0254 ) );  // The minimum zone thickness
    teardrop->SetPadConnection( ZONE_CONNECTION::FULL );
    teardrop->SetIsFilled( false );
    teardrop->SetIslandRemovalMode( ISLAND_REMOVAL_MODE::NEVER );
    teardrop->SetBorderDisplayStyle( ZONE_BORDER_DISPLAY_STYLE::INVISIBLE_BORDER, 0, false );
 
    SHAPE_POLY_SET* outline = teardrop->Outline();
    outline->NewOutline();
 
    for( const VECTOR2I& pt: aPoints )
        outline->Append( pt.x, pt.y );
 
    // Until we know better (ie: pay for a potentially very expensive zone refill), the teardrop
    // fill is the same as its outline.
    teardrop->SetFilledPolysList( aTrack->GetLayer(), *teardrop->Outline() );
    teardrop->SetIsFilled( true );
 
    // Used in priority calculations:
    teardrop->CalculateFilledArea();
 
    return teardrop;
}
 
 
ZONE* TEARDROP_MANAGER::createTeardropMask( TEARDROP_VARIANT aTeardropVariant,
                                            std::vector<VECTOR2I>& aPoints, PCB_TRACK* aTrack,
                                            BOARD_ITEM* aCandidate ) const
{
    ZONE* teardrop = new ZONE( m_board );
 
    // Create a deterministic UUID from the track and candidate UUIDs, then increment it
    // to differentiate from the copper teardrop zone.
    KIID maskUuid = KIID::Combine( aTrack->m_Uuid, aCandidate->m_Uuid );
    maskUuid.Increment();
    teardrop->SetUuidDirect( maskUuid );
 
    teardrop->SetTeardropAreaType( aTeardropVariant == TD_TYPE_PADVIA ? TEARDROP_TYPE::TD_VIAPAD
                                                                      : TEARDROP_TYPE::TD_TRACKEND );
    teardrop->SetLayer( aTrack->GetLayer() == F_Cu ? F_Mask : B_Mask );
    teardrop->SetMinThickness( pcbIUScale.mmToIU( 0.0254 ) );  // The minimum zone thickness
    teardrop->SetIsFilled( false );
    teardrop->SetIslandRemovalMode( ISLAND_REMOVAL_MODE::NEVER );
    teardrop->SetBorderDisplayStyle( ZONE_BORDER_DISPLAY_STYLE::INVISIBLE_BORDER, 0, false );
 
    SHAPE_POLY_SET* outline = teardrop->Outline();
    outline->NewOutline();
 
    for( const VECTOR2I& pt: aPoints )
        outline->Append( pt.x, pt.y );
 
    if( int expansion = aTrack->GetSolderMaskExpansion() )
    {
        // The zone-min-thickness deflate/reinflate is going to round corners, so it's more
        // efficient to allow acute corners on the solder mask expansion here, and delegate the
        // rounding to the deflate/reinflate.
        teardrop->SetMinThickness( std::max( teardrop->GetMinThickness(), expansion ) );
 
        outline->Inflate( expansion, CORNER_STRATEGY::ALLOW_ACUTE_CORNERS,
                          m_board->GetDesignSettings().m_MaxError );
    }
 
    // Until we know better (ie: pay for a potentially very expensive zone refill), the teardrop
    // fill is the same as its outline.
    teardrop->SetFilledPolysList( teardrop->GetLayer(), *teardrop->Outline() );
    teardrop->SetIsFilled( true );
 
    return teardrop;
}
 
 
void TEARDROP_MANAGER::createAndAddTeardropWithMask( BOARD_COMMIT& aCommit,
                                                     TEARDROP_VARIANT aTeardropVariant,
                                                     std::vector<VECTOR2I>& aPoints,
                                                     PCB_TRACK* aTrack, BOARD_ITEM* aCandidate )
{
    ZONE* new_teardrop = createTeardrop( aTeardropVariant, aPoints, aTrack, aCandidate );
    m_board->Add( new_teardrop, ADD_MODE::BULK_INSERT );
    m_createdTdList.push_back( new_teardrop );
 
    aCommit.Added( new_teardrop );
 
    if( aTrack->HasSolderMask() && IsExternalCopperLayer( aTrack->GetLayer() ) )
    {
        ZONE* new_teardrop_mask = createTeardropMask( aTeardropVariant, aPoints, aTrack, aCandidate );
        m_board->Add( new_teardrop_mask, ADD_MODE::BULK_INSERT );
        aCommit.Added( new_teardrop_mask );
    }
}
 
 
bool TEARDROP_MANAGER::tryCreateTrackTeardrop( BOARD_COMMIT& aCommit,
                                               const TEARDROP_PARAMETERS& aParams,
                                               TEARDROP_MANAGER::TEARDROP_VARIANT aTeardropVariant,
                                               PCB_TRACK* aTrack, BOARD_ITEM* aCandidate,
                                               const VECTOR2I& aPos )
{
    std::vector<VECTOR2I> points;
 
    if( computeTeardropPolygon( aParams, points, aTrack, aCandidate, aPos ) )
    {
        createAndAddTeardropWithMask( aCommit, aTeardropVariant, points, aTrack, aCandidate );
        return true;
    }
 
    return false;
}
 
 
void TEARDROP_MANAGER::RemoveTeardrops( BOARD_COMMIT& aCommit,
                                        const std::vector<BOARD_ITEM*>* dirtyPadsAndVias,
                                        const std::set<PCB_TRACK*>* dirtyTracks )
{
    std::shared_ptr<CONNECTIVITY_DATA> connectivity = m_board->GetConnectivity();
 
    auto isStale =
            [&]( ZONE* zone )
            {
                std::vector<PAD*>     connectedPads;
                std::vector<PCB_VIA*> connectedVias;
 
                connectivity->GetConnectedPadsAndVias( zone, &connectedPads, &connectedVias );
 
                for( PAD* pad : connectedPads )
                {
                    if( alg::contains( *dirtyPadsAndVias, pad ) )
                        return true;
                }
 
                for( PCB_VIA* via : connectedVias )
                {
                    if( alg::contains( *dirtyPadsAndVias, via ) )
                        return true;
                }
 
                for( PCB_TRACK* track : connectivity->GetConnectedTracks( zone ) )
                {
                    if( alg::contains( *dirtyTracks, track ) )
                        return true;
                }
 
                return false;
            };
 
    for( ZONE* zone : m_board->Zones() )
    {
        if( zone->IsTeardropArea() && isStale( zone ) )
            zone->SetFlags( STRUCT_DELETED );
    }
 
    m_board->BulkRemoveStaleTeardrops( aCommit );
}
 
 
void TEARDROP_MANAGER::UpdateTeardrops( BOARD_COMMIT& aCommit,
                                        const std::vector<BOARD_ITEM*>* dirtyPadsAndVias,
                                        const std::set<PCB_TRACK*>* dirtyTracks,
                                        bool aForceFullUpdate )
{
    if( m_board->LegacyTeardrops() )
        return;
 
    // Init parameters:
    m_tolerance = pcbIUScale.mmToIU( 0.01 );
 
    BuildTrackCaches();
 
    // Old teardrops must be removed, to ensure a clean teardrop rebuild
    if( aForceFullUpdate )
    {
        for( ZONE* zone : m_board->Zones() )
        {
            if( zone->IsTeardropArea() )
                zone->SetFlags( STRUCT_DELETED );
        }
 
        m_board->BulkRemoveStaleTeardrops( aCommit );
    }
 
    std::shared_ptr<CONNECTIVITY_DATA> connectivity = m_board->GetConnectivity();
 
    for( PCB_TRACK* track : m_board->Tracks() )
    {
        if( ! ( track->Type() == PCB_TRACE_T || track->Type() == PCB_ARC_T ) )
            continue;
 
        std::vector<PAD*>     connectedPads;
        std::vector<PCB_VIA*> connectedVias;
 
        connectivity->GetConnectedPadsAndVias( track, &connectedPads, &connectedVias );
 
        bool forceUpdate = aForceFullUpdate || dirtyTracks->contains( track );
 
        for( PAD* pad : connectedPads )
        {
            if( !forceUpdate && !alg::contains( *dirtyPadsAndVias, pad ) )
                continue;
 
            TEARDROP_PARAMETERS& tdParams = pad->GetTeardropParams();
            VECTOR2I padSize = pad->GetSize( track->GetLayer() );
            int annularWidth = std::min( padSize.x, padSize.y );
 
            if( !tdParams.m_Enabled )
                continue;
 
            // Ensure a teardrop shape can be built: track width must be < teardrop width and
            // filter width
            if( track->GetWidth() >= tdParams.m_TdMaxWidth
                || track->GetWidth() >= annularWidth * tdParams.m_BestWidthRatio
                || track->GetWidth() >= annularWidth * tdParams.m_WidthtoSizeFilterRatio )
            {
                continue;
            }
 
            bool startHitsPad = pad->HitTest( track->GetStart(), 0, track->GetLayer() );
            bool endHitsPad = pad->HitTest( track->GetEnd(), 0, track->GetLayer() );
 
            // The track is entirely inside the pad; cannot create a teardrop
            if( startHitsPad && endHitsPad )
                continue;
 
            // Only count segments that substantively emerge from the pad copper. A track
            // whose centerline grazes the pad edge exits by less than its own width; such a
            // segment is effectively covered and using it mis-orients the teardrop axis
            // along the tangent instead of the track's real entry direction.
            if( startHitsPad != endHitsPad
                && computeEmergingTrackLength( track, pad, track->GetLayer() ) < track->GetWidth() )
            {
                continue;
            }
 
            // Skip case where pad and the track are within a copper zone with the same net
            // (and the pad can be connected to the zone)
            if( !tdParams.m_TdOnPadsInZones && areItemsInSameZone( pad, track ) )
                continue;
 
            tryCreateTrackTeardrop( aCommit, tdParams, TEARDROP_MANAGER::TD_TYPE_PADVIA, track, pad, pad->GetPosition() );
 
            // A track can be connected to pad when just crossing it. So we can create 2 teardrops,
            // one from pad to track start point and the other to track end point.
            // However this is acceptable only if the pad position is inside the track.
            // Otherwise the 2 teardrop shapes can be strange (and of course incorrect
            if( !startHitsPad && !endHitsPad && track->HitTest( pad->GetPosition() ) )
            {
                PCB_TRACK reversed( *track );
                reversed.SetStart( track->GetEnd() );
                reversed.SetEnd( pad->GetPosition() );
                tryCreateTrackTeardrop( aCommit, tdParams, TEARDROP_MANAGER::TD_TYPE_PADVIA, &reversed, pad, pad->GetPosition() );
                reversed.SetStart( track->GetStart() );
                tryCreateTrackTeardrop( aCommit, tdParams, TEARDROP_MANAGER::TD_TYPE_PADVIA, &reversed, pad, pad->GetPosition() );
            }
        }
 
        for( PCB_VIA* via : connectedVias )
        {
            if( !forceUpdate && !alg::contains( *dirtyPadsAndVias, via ) )
                continue;
 
            TEARDROP_PARAMETERS tdParams = via->GetTeardropParams();
            int                 annularWidth = via->GetWidth( track->GetLayer() );
 
            if( !tdParams.m_Enabled )
                continue;
 
            // Ensure a teardrop shape can be built: track width must be < teardrop width and
            // filter width
            if( track->GetWidth() >= tdParams.m_TdMaxWidth
                || track->GetWidth() >= annularWidth * tdParams.m_BestWidthRatio
                || track->GetWidth() >= annularWidth * tdParams.m_WidthtoSizeFilterRatio )
            {
                continue;
            }
 
            bool startHitsVia = via->HitTest( track->GetStart() );
            bool endHitsVia = via->HitTest( track->GetEnd() );
 
            // The track is entirely inside the via; cannot create a teardrop
            if( startHitsVia && endHitsVia )
                continue;
 
            // Only count segments that substantively emerge from the via copper. A track
            // that grazes the via edge tangentially emerges by less than its own width and
            // should not anchor a teardrop: its direction misrepresents the real track entry.
            if( startHitsVia != endHitsVia
                && computeEmergingTrackLength( track, via, track->GetLayer() ) < track->GetWidth() )
            {
                continue;
            }
 
            tryCreateTrackTeardrop( aCommit, tdParams, TEARDROP_MANAGER::TD_TYPE_PADVIA, track, via,
                                    via->GetPosition() );
 
            // A track can be connected to via when just crossing it. So we can create 2 teardrops,
            // one from via to track start point and the other to track end point.
            // However this is acceptable only if the via position is inside the track.
            // Otherwise the 2 teardrop shapes can be strange (and of course incorrect
            if( !startHitsVia && !endHitsVia && track->HitTest( via->GetPosition() ) )
            {
                PCB_TRACK reversed( *track );
                reversed.SetStart( track->GetEnd() );
                reversed.SetEnd( via->GetPosition() );
                tryCreateTrackTeardrop( aCommit, tdParams, TEARDROP_MANAGER::TD_TYPE_PADVIA, &reversed, via, via->GetPosition() );
                reversed.SetStart( track->GetStart() );
                tryCreateTrackTeardrop( aCommit, tdParams, TEARDROP_MANAGER::TD_TYPE_PADVIA, &reversed, via, via->GetPosition() );
            }
        }
    }
 
    if( ( aForceFullUpdate || !dirtyTracks->empty() )
        && m_prmsList->GetParameters( TARGET_TRACK )->m_Enabled )
    {
        AddTeardropsOnTracks( aCommit, dirtyTracks, aForceFullUpdate );
    }
 
    // Now set priority of teardrops now all teardrops are added
    setTeardropPriorities();
}
 
 
void TEARDROP_MANAGER::DeleteTrackToTrackTeardrops( BOARD_COMMIT& aCommit )
{
    for( ZONE* zone : m_board->Zones() )
    {
        if( zone->IsTeardropArea() && zone->GetTeardropAreaType() == TEARDROP_TYPE::TD_TRACKEND )
            zone->SetFlags( STRUCT_DELETED );
    }
 
    m_board->BulkRemoveStaleTeardrops( aCommit );
}
 
 
void TEARDROP_MANAGER::setTeardropPriorities()
{
    // Note: a teardrop area is on only one layer, so using GetFirstLayer() is OK
    // to know the zone layer of a teardrop
 
    int priority_base = MAGIC_TEARDROP_ZONE_ID;
 
    // The sort function to sort by increasing copper layers. Group by layers.
    // For same layers sort by decreasing areas
    struct
    {
        bool operator()(ZONE* a, ZONE* b) const
            {
                if( a->GetFirstLayer() == b->GetFirstLayer() )
                {
                    if( a->GetOutlineArea() != b->GetOutlineArea() )
                        return a->GetOutlineArea() > b->GetOutlineArea();
                    return a->m_Uuid < b->m_Uuid;  // stable tiebreak
                }
                return a->GetFirstLayer() < b->GetFirstLayer();
 
            }
    } compareLess;
 
    for( ZONE* td: m_createdTdList )
        td->CalculateOutlineArea();
 
    std::sort( m_createdTdList.begin(), m_createdTdList.end(), compareLess );
 
    int curr_layer = -1;
 
    for( ZONE* td: m_createdTdList )
    {
        if( td->GetFirstLayer() != curr_layer )
        {
            curr_layer = td->GetFirstLayer();
            priority_base = MAGIC_TEARDROP_ZONE_ID;
        }
 
        td->SetAssignedPriority( priority_base++ );
    }
}
 
 
void TEARDROP_MANAGER::AddTeardropsOnTracks( BOARD_COMMIT& aCommit,
                                             const std::set<PCB_TRACK*>* aTracks,
                                             bool aForceFullUpdate )
{
    std::shared_ptr<CONNECTIVITY_DATA> connectivity = m_board->GetConnectivity();
    TEARDROP_PARAMETERS                params = *m_prmsList->GetParameters( TARGET_TRACK );
 
    // Explore groups (a group is a set of tracks on the same layer and the same net):
    for( auto& grp : m_trackLookupList.GetBuffer() )
    {
        int layer, netcode;
        TRACK_BUFFER::GetNetcodeAndLayerFromIndex( grp.first, &layer, &netcode );
 
        std::vector<PCB_TRACK*>* sublist = grp.second;
 
        if( sublist->size() <= 1 )  // We need at least 2 track segments
            continue;
 
        // The sort function to sort by increasing track widths
        struct
        {
            bool operator()(PCB_TRACK* a, PCB_TRACK* b) const
                { return a->GetWidth() < b->GetWidth(); }
        } compareLess;
 
        std::sort( sublist->begin(), sublist->end(), compareLess );
        int min_width = sublist->front()->GetWidth();
        int max_width = sublist->back()->GetWidth();
 
        // Skip groups having the same track thickness
        if( max_width == min_width )
            continue;
 
        for( unsigned ii = 0; ii < sublist->size()-1; ii++ )
        {
            PCB_TRACK* track = (*sublist)[ii];
            int        track_len = (int) track->GetLength();
            bool       track_needs_update = aForceFullUpdate || alg::contains( *aTracks, track );
            min_width = track->GetWidth();
 
            // to avoid creating a teardrop between 2 tracks having similar widths give a threshold
            params.m_WidthtoSizeFilterRatio = std::max( params.m_WidthtoSizeFilterRatio, 0.1 );
            const double th = 1.0 / params.m_WidthtoSizeFilterRatio;
            min_width = KiROUND( min_width * th );
 
            for( unsigned jj = ii+1; jj < sublist->size(); jj++ )
            {
                // Search candidates with thickness > curr thickness
                PCB_TRACK* candidate = (*sublist)[jj];
 
                if( min_width >= candidate->GetWidth() )
                    continue;
 
                // Cannot build a teardrop on a too short track segment.
                // The min len is > candidate radius
                if( track_len <= candidate->GetWidth() /2 )
                    continue;
 
                // Now test end to end connection:
                EDA_ITEM_FLAGS match_points;    // to return the end point EDA_ITEM_FLAGS:
                                                // 0, STARTPOINT, ENDPOINT
 
                VECTOR2I pos = candidate->GetStart();
                match_points = track->IsPointOnEnds( pos, m_tolerance );
 
                if( !match_points )
                {
                    pos = candidate->GetEnd();
                    match_points = track->IsPointOnEnds( pos, m_tolerance );
                }
 
                if( !match_points )
                    continue;
 
                if( !track_needs_update && alg::contains( *aTracks, candidate ) )
                    continue;
 
                // Pads/vias have priority for teardrops; ensure there isn't one at our position
                bool                  existingPadOrVia = false;
                std::vector<PAD*>     connectedPads;
                std::vector<PCB_VIA*> connectedVias;
 
                connectivity->GetConnectedPadsAndVias( track, &connectedPads, &connectedVias );
 
                for( PAD* pad : connectedPads )
                {
                    if( pad->HitTest( pos ) )
                        existingPadOrVia = true;
                }
 
                for( PCB_VIA* via : connectedVias )
                {
                    if( via->HitTest( pos ) )
                        existingPadOrVia = true;
                }
 
                if( existingPadOrVia )
                    continue;
 
                tryCreateTrackTeardrop( aCommit, params, TEARDROP_MANAGER::TD_TYPE_TRACKEND, track, candidate, pos );
            }
        }
    }
}