drc_test_provider_annular_width.cpp

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/*
 * This program source code file is part of KiCad, a free EDA CAD application.
 *
 * Copyright The KiCad Developers.
 *
 * This program is free software; you can redistribute it and/or
 * modify it under the terms of the GNU General Public License
 * as published by the Free Software Foundation; either version 2
 * of the License, or (at your option) any later version.
 *
 * This program is distributed in the hope that it will be useful,
 * but WITHOUT ANY WARRANTY; without even the implied warranty of
 * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
 * GNU General Public License for more details.
 *
 * You should have received a copy of the GNU General Public License
 * along with this program; if not, you may find one here:
 * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
 * or you may search the http://www.gnu.org website for the version 2 license,
 * or you may write to the Free Software Foundation, Inc.,
 * 51 Franklin Street, Fifth Floor, Boston, MA  02110-1301, USA
 */
 
#include <common.h>
#include <pcb_track.h>
#include <pad.h>
#include <footprint.h>
#include <drc/drc_engine.h>
#include <drc/drc_item.h>
#include <drc/drc_test_provider.h>
#include <macros.h>
#include <convert_basic_shapes_to_polygon.h>
#include <board_design_settings.h>
 
/*
    Via/pad annular ring width test. Checks if there's sufficient copper ring around
    PTH/NPTH holes (vias/pads)
    Errors generated:
    - DRCE_ANNULAR_WIDTH
 
    Todo:
    - check pad holes too.
*/
 
 
class DRC_TEST_PROVIDER_ANNULAR_WIDTH : public DRC_TEST_PROVIDER
{
public:
    DRC_TEST_PROVIDER_ANNULAR_WIDTH()
    {}
 
    virtual ~DRC_TEST_PROVIDER_ANNULAR_WIDTH() = default;
 
    virtual bool Run() override;
 
    virtual const wxString GetName() const override { return wxT( "annular_width" ); };
};
 
 
bool DRC_TEST_PROVIDER_ANNULAR_WIDTH::Run()
{
    if( m_drcEngine->IsErrorLimitExceeded( DRCE_ANNULAR_WIDTH ) )
    {
        REPORT_AUX( wxT( "Annular width violations ignored. Skipping check." ) );
        return true;    // continue with other tests
    }
 
    const int progressDelta = 500;
 
    if( !m_drcEngine->HasRulesForConstraintType( ANNULAR_WIDTH_CONSTRAINT ) )
    {
        REPORT_AUX( wxT( "No annular width constraints found. Tests not run." ) );
        return true;    // continue with other tests
    }
 
    if( !reportPhase( _( "Checking pad & via annular rings..." ) ) )
        return false;   // DRC cancelled
 
    auto calcEffort =
            []( BOARD_ITEM* item ) -> size_t
            {
                switch( item->Type() )
                {
                case PCB_VIA_T:
                    return 1;
 
                case PCB_PAD_T:
                {
                    PAD* pad = static_cast<PAD*>( item );
 
                    if( !pad->HasHole() || pad->GetAttribute() != PAD_ATTRIB::PTH )
                        return 0;
 
                    size_t effort = 0;
 
                    pad->Padstack().ForEachUniqueLayer(
                        [&pad, &effort]( PCB_LAYER_ID aLayer )
                        {
                            if( pad->GetOffset( aLayer ) == VECTOR2I( 0, 0 ) )
                            {
                                switch( pad->GetShape( aLayer ) )
                                {
                                case PAD_SHAPE::CHAMFERED_RECT:
                                    if( pad->GetChamferRectRatio( aLayer ) > 0.30 )
                                        break;
 
                                    KI_FALLTHROUGH;
 
                                case PAD_SHAPE::CIRCLE:
                                case PAD_SHAPE::OVAL:
                                case PAD_SHAPE::RECTANGLE:
                                case PAD_SHAPE::ROUNDRECT:
                                    effort += 1;
                                    break;
 
                                default:
                                    break;
                                }
                            }
 
                            effort += 5;
                        } );
 
                    return effort;
                }
 
                default:
                    return 0;
                }
            };
 
    auto checkPadAnnularWidth =
            []( PAD* pad, PCB_LAYER_ID aLayer, DRC_CONSTRAINT& constraint,
                const std::vector<const PAD*>& sameNumPads,
                int* aMinAnnularWidth, int* aMaxAnnularWidth )
            {
                int  annularWidth = 0;
                bool handled = false;
 
                if( pad->GetOffset( aLayer ) == VECTOR2I( 0, 0 ) )
                {
                    VECTOR2I padSize = pad->GetSize( aLayer );
 
                    switch( pad->GetShape( aLayer ) )
                    {
                    case PAD_SHAPE::CIRCLE:
                        annularWidth = ( padSize.x - pad->GetDrillSizeX() ) / 2;
 
                        // If there are more pads with the same number then we'll still need to
                        // run the more generalised checks below.
                        handled = sameNumPads.empty();
 
                        break;
 
                    case PAD_SHAPE::CHAMFERED_RECT:
                        if( pad->GetChamferRectRatio( aLayer ) > 0.30 )
                            break;
 
                        KI_FALLTHROUGH;
 
                    case PAD_SHAPE::OVAL:
                    case PAD_SHAPE::RECTANGLE:
                    case PAD_SHAPE::ROUNDRECT:
                        annularWidth = std::min( padSize.x - pad->GetDrillSizeX(),
                                                 padSize.y - pad->GetDrillSizeY() ) / 2;
 
                        // If there are more pads with the same number then we'll still need to
                        // run the more generalised checks below.
                        handled = sameNumPads.empty();
 
                        break;
 
                    default:
                        break;
                    }
                }
 
                if( !handled )
                {
                    // Slow (but general purpose) method.
                    int            maxError = pad->GetBoard()->GetDesignSettings().m_MaxError;
                    SEG::ecoord    dist_sq;
                    SHAPE_POLY_SET padOutline;
                    std::shared_ptr<SHAPE_SEGMENT> slot = pad->GetEffectiveHoleShape();
 
                    pad->TransformShapeToPolygon( padOutline, aLayer, 0, maxError, ERROR_INSIDE );
 
                    if( sameNumPads.empty() )
                    {
                        if( !padOutline.Collide( pad->GetPosition() ) )
                        {
                            // Hole outside pad
                            annularWidth = 0;
                        }
                        else
                        {
                            // Disable is-inside test in SquaredDistance
                            padOutline.Outline( 0 ).SetClosed( false );
 
                            dist_sq = padOutline.SquaredDistanceToSeg( slot->GetSeg() );
                            annularWidth = sqrt( dist_sq ) - slot->GetWidth() / 2;
                        }
                    }
                    else if( constraint.Value().HasMin()
                           && ( annularWidth < constraint.Value().Min() ) )
                    {
                        SHAPE_POLY_SET aggregatePadOutline = padOutline;
                        SHAPE_POLY_SET otherPadHoles;
                        SHAPE_POLY_SET slotPolygon;
 
                        slot->TransformToPolygon( slotPolygon, 0, ERROR_INSIDE );
 
                        for( const PAD* sameNumPad : sameNumPads )
                        {
                            // Construct the full pad with outline and hole.
                            sameNumPad->TransformShapeToPolygon( aggregatePadOutline,
                                                                 PADSTACK::ALL_LAYERS, 0,
                                                                 maxError, ERROR_OUTSIDE );
 
                            sameNumPad->TransformHoleToPolygon( otherPadHoles, 0, maxError,
                                                                ERROR_INSIDE );
                        }
 
                        aggregatePadOutline.BooleanSubtract( otherPadHoles );
 
                        if( !aggregatePadOutline.Collide( pad->GetPosition() ) )
                        {
                            // Hole outside pad
                            annularWidth = 0;
                        }
                        else
                        {
                            // Disable is-inside test in SquaredDistance
                            for( int ii = 0; ii < aggregatePadOutline.OutlineCount(); ++ii )
                                aggregatePadOutline.Outline( ii ).SetClosed( false );
 
                            dist_sq = aggregatePadOutline.SquaredDistanceToSeg( slot->GetSeg() );
                            annularWidth = sqrt( dist_sq ) - slot->GetWidth() / 2;
                        }
                    }
                }
 
                *aMaxAnnularWidth = std::max( *aMaxAnnularWidth, annularWidth );
                *aMinAnnularWidth = std::min( *aMinAnnularWidth, annularWidth );
            };
 
    auto checkAnnularWidth =
            [&]( BOARD_ITEM* item ) -> bool
            {
                if( m_drcEngine->IsErrorLimitExceeded( DRCE_ANNULAR_WIDTH ) )
                    return false;
 
                auto constraint = m_drcEngine->EvalRules( ANNULAR_WIDTH_CONSTRAINT, item, nullptr,
                                                          UNDEFINED_LAYER );
 
                int  minAnnularWidth = INT_MAX;
                int  maxAnnularWidth = 0;
                int  v_min = 0;
                int  v_max = 0;
                bool fail_min = false;
                bool fail_max = false;
 
                switch( item->Type() )
                {
                case PCB_VIA_T:
                {
                    PCB_VIA* via = static_cast<PCB_VIA*>( item );
                    int      drill = via->GetDrillValue();
 
                    via->Padstack().ForEachUniqueLayer(
                            [&]( PCB_LAYER_ID aLayer )
                            {
                                int layerWidth = ( via->GetWidth( aLayer ) - drill ) / 2;
                                minAnnularWidth = std::min( minAnnularWidth, layerWidth );
                                maxAnnularWidth = std::max( maxAnnularWidth, layerWidth );
                            } );
                    break;
                }
 
                case PCB_PAD_T:
                {
                    PAD* pad = static_cast<PAD*>( item );
 
                    if( !pad->HasHole() || pad->GetAttribute() != PAD_ATTRIB::PTH )
                        return true;
 
                    std::vector<const PAD*> sameNumPads;
 
                    if( const FOOTPRINT* fp = static_cast<const FOOTPRINT*>( pad->GetParent() ) )
                        sameNumPads = fp->GetPads( pad->GetNumber(), pad );
 
                    pad->Padstack().ForEachUniqueLayer(
                            [&]( PCB_LAYER_ID aLayer )
                            {
                                checkPadAnnularWidth( pad, aLayer, constraint, sameNumPads,
                                                      &minAnnularWidth, &maxAnnularWidth );
                            } );
 
                    break;
                }
 
                default:
                    return true;
                }
 
                if( constraint.GetSeverity() == RPT_SEVERITY_IGNORE )
                    return true;
 
                if( constraint.Value().HasMin() )
                {
                    v_min = constraint.Value().Min();
                    fail_min = minAnnularWidth < v_min;
                }
 
                if( constraint.Value().HasMax() )
                {
                    v_max = constraint.Value().Max();
                    fail_max = maxAnnularWidth > v_max;
                }
 
                if( fail_min || fail_max )
                {
                    std::shared_ptr<DRC_ITEM> drcItem = DRC_ITEM::Create( DRCE_ANNULAR_WIDTH );
                    wxString msg;
 
                    if( fail_min )
                    {
                        msg = formatMsg( _( "(%s min annular width %s; actual %s)" ),
                                         constraint.GetName(),
                                         v_min,
                                         minAnnularWidth );
                    }
 
                    if( fail_max )
                    {
                        msg = formatMsg( _( "(%s max annular width %s; actual %s)" ),
                                         constraint.GetName(),
                                         v_max,
                                         maxAnnularWidth );
                    }
 
                    drcItem->SetErrorMessage( drcItem->GetErrorText() + wxS( " " ) + msg );
                    drcItem->SetItems( item );
                    drcItem->SetViolatingRule( constraint.GetParentRule() );
 
                    reportViolation( drcItem, item->GetPosition(), item->GetLayer() );
                }
 
                return true;
            };
 
    BOARD* board = m_drcEngine->GetBoard();
    size_t ii = 0;
    size_t total = 0;
 
    for( PCB_TRACK* item : board->Tracks() )
        total += calcEffort( item );
 
    for( FOOTPRINT* footprint : board->Footprints() )
    {
        for( PAD* pad : footprint->Pads() )
            total += calcEffort( pad );
    }
 
    for( PCB_TRACK* item : board->Tracks() )
    {
        ii += calcEffort( item );
 
        if( !reportProgress( ii, total, progressDelta ) )
            return false;   // DRC cancelled
 
        if( !checkAnnularWidth( item ) )
            break;
    }
 
    for( FOOTPRINT* footprint : board->Footprints() )
    {
        for( PAD* pad : footprint->Pads() )
        {
            ii += calcEffort( pad );
 
            if( !reportProgress( ii, total, progressDelta ) )
                return false;   // DRC cancelled
 
            if( !checkAnnularWidth( pad ) )
                break;
        }
    }
 
    return !m_drcEngine->IsCancelled();
}
 
 
namespace detail
{
static DRC_REGISTER_TEST_PROVIDER<DRC_TEST_PROVIDER_ANNULAR_WIDTH> dummy;
}